Compression springs are helical springs constructed along the axis in an open-coil design. Specifically engineered to withstand compression, they are wound around a rod or fitted inside a hole. As external loads are applied, the springs compress and subsequently exert force to return to their original condition. These springs provide resistance to linear compressive forces.
COMPRESSION SPRINGS
We specialize in delivering top-quality Compression Springs, offering a range of following features
Applications
Extension springs find primary applications in automotive interiors and exteriors, garage door assemblies, washing devices, vise-grip pliers, toys, trampolines, carburetors, and various other uses.
Spartan Spring Industries stands as a leading manufacturer of compression springs in India. We provide high-quality, straight, round-shaped, and tapered compression springs available in various diameters.
Compression Springs Overview:
Compression springs are helical springs designed to resist compression forces applied axially. Typically coiled with uniform spacing, they can also be formed into various shapes such as conical, barrel, hourglass, or combinations thereof. These springs are wound around rods or fitted into openings. When subjected to loads, compression springs compress and exert force to return to their original shapes.
Compression Springs Characteristics:
Compression springs are among the most commonly used types of springs. Their primary function is to resist compression forces. When a compression force is applied, these springs compress. Once the compression force is removed, the springs return to their original shapes and structures.
Compression Springs Measurements:
We provide springs in various widths, including:
– Spring Steel: Wire diameters ranging from 0.15 to 90 mm.
– Square Wire: Up to 20 mm wire diameters.
– Stainless Steel: Wire diameters ranging from 0.15 to 60 mm.
We also offer customization of spring materials to meet the specific requirements of our clients.
Configurations:
Straight springs are the most common type of compression springs. In these springs, the width typically remains consistent along the entire length. The straight coil design represents the standard configuration for stock compression spring varieties. Compression springs are available in the following types: internal, conical, and helical.
Key considerations include:
– Minimizing solid height.
– Specifying high-duty springs.
– Reducing the tendency for buckling.
– Ensuring precise seating and uniform pressure distribution.
Features
We offer a diverse selection of materials to meet your specific requirements:
✦ Spring Steel: Available in wire diameters ranging from 0.15 mm to 90 mm.
✦ Square Wire: Up to 20 mm wire diameter.
✦ Stainless Steel: Ranging from 0.15 mm to 60 mm wire diameter.
Additionally, we provide customization options to tailor materials according to our clients' individual needs.
✦ Spring Steel: Available in wire diameters ranging from 0.15 mm to 90 mm.
✦ Square Wire: Up to 20 mm wire diameter.
✦ Stainless Steel: Ranging from 0.15 mm to 60 mm wire diameter.
Additionally, we provide customization options to tailor materials according to our clients' individual needs.
Key Parameters
The essential parameters to consider are internal diameter, outer diameter, wire diameter, free length, and solid height of the compression spring. The free length refers to the overall length of the spring when it is in an uncompressed state. The solid height of the compression spring is reached when the spring is fully compressed under a sufficient load, causing adjacent coils to touch each other.
Unit Of Measures
Stress: The components of the spring, along with the load and deflection requirements, determine the stresses within the spring. When a load is applied to the compression spring, stress is highest at the outer layer. As deflection occurs, the load varies throughout the spring, resulting in a range of operating stresses. Spring life depends on stress and stress range. To achieve equal life, the maximum stress should be lower and the stress range should be higher. If the stress range is low, a higher stress range can be used if a static load is applied to the spring. During installation, to prevent any permanent damage, the solid stress of the springs should be sufficiently low, and the stress at solid height should be high enough to allow for presetting.
Service Life
For optimal force versus deflection linearity, only 60-80% of the available deflection range should be utilized, and 15-20% of the range should be reserved for potential spring-end and adjacent coil contact effects. The maximum deflection can be achieved without causing damage to the spring when the spring is not subjected to shock loads, rapid cycling, extreme temperatures, corrosion, or stress values exceeding the recommended levels. Extended service life is achievable when the springs are statically loaded.
Unleashing Precision and Performance
Experience a revolution in motion with ALEEF SPRINGS. Our innovative solutions redefine precision and performance. Click now to discover the difference in every spring.